Capability

Machine Shop

In the Machine Shop, castings are finished into end products with high precision. The mechanical post‑processing (machining) removes material to obtain accurate shapes, tolerances, and surfaces that cannot be achieved through casting alone. Allard-Europe has large and modern CNC machines and employs qualified welders for cast steel who can, when required, add additional components to a casting.

Carousel lathes

On the carousel lathes, Allard-Europe processes pieces up to 10 meters in diameter and/or up to 100 tons of piece weight.

Modern CNC control also gives us additional machining capabilities such as drilling and milling, thread milling and CAM milling. Our wide range of CNC lathes allows Allard-Europe to handle complex shapes and deliver them at short notice.

CKD Blansko SKJ 50-100D

  • Max turning diameter: 10000 mm, table diameter: 4770 mm, max workpiece height: 4000 mm, max weight: 100 tons
  • Control: Siemens Shopturn
  • Automatic tool changer
  • Drilling and milling capabilities
  • CNC and CAM programming

CKD Blansko SKD 40 – 47D

  • Max turning diameter: 4700 mm, table diameter: 4000 mm, max height of workpiece: 2500 mm, max weight: 60 tons
  • Control: Siemens Shopturn
  • Automatic tool changer
  • Drilling and milling capabilities
  • CNC and CAM programming

Morando

  • Max turning diameter: 2300 mm, max workpiece height: 1900 mm
  • Control: Siemens
  • Pivot
  • CNC and CAM programming

 

 

Milling

On our CNC-controlled drilling and milling center, Allard-Europe can mill castings up to a build size of 5 x 11 meters and/or up to 65 tons piece weight.

There is also the possibility of 5-axis CAM milling. Allard-Europe has two milling machines available: PAMA Speedram 3000 & TOS Varensdorf WHN 13 CNC.

PAMA Speedram 3000

  • Swiveling flat table: 3.5 m x 4 m, max load capacity: 65 tons
  • 2 fixed level tables
    • 4 x 3.5 m with load capacity of 25 tons/m²
    • 4 x 4 m with load capacity of 25 tons/m²
  • Working range
    • X= 10000 mm, Y= 5000 mm, Z= 1400 mm, W= 1200 mm, V= 2,500 mm
  • 5-axis CAM milling
  • CNC and CAM programming
  • Automatic tool changer

 

TOS Varensdorf WHN 13 CNC

  • Swiveling flat table: 1.8 m x 1.6 m, max load capacity: 12 tons
  • Working range
    • X= 3500 mm, Y= 2500 mm, Z= 1000 mm, W= 800 mm
  • CNC and CAM programming

 

Drilling

No matter how complex and demanding the drilling job, we can handle pieces up to 4.5 meters. Allard-Europe can also drill hardened steel and white cast iron, a particularly complex and delicate operation.

 

 

 

Welding

Welding cast steels is more complex than welding structural steels. Due to the higher carbon equivalent, preheating is often mandatory.

Allard-Europe has qualified welders and welding instructions. . We are perfectly capable of assisting with all kinds of repairs or other work.

Allard-Europe has the following welding equipment available:

  • TIG – Tungsten Inert Gas
  • SMAW – Shielded Metal Arc Welding or electrode welding
  • GMAW – Gas Metal Arc Welding
  • FCAW- Flux-Cored Arc Welding or Filled-Wire Welding

We also have the capabilities to offer Cladding (Hard facing and Inconel). Cladding (also called overlays, cladding or overlay welding) is a welding or surface treatment process in which a wear, corrosion or heat-resistant layer is applied.

welding

Allard-Europe